Mohsen Nowrouzi

This study introduces a novel design of a tubular porous membrane catalytic reactor (TPMCR) with a middle annular injector, which aims to improve the performance of a dry reforming of methane (DRM) process. A computational fluid dynamics (CFD) model is developed for a fundamental configuration and subsequently verified using experimental data. The validated CFD model is utilized to examine the influence of different parameters, such as feed composition, inlet gas temperature and pressure, and injection rate, on the reactor performance. The study findings reveal that the introduction of a secondary gas during the injection process has the potential to regulate the process and positively affect the production rates of hydrogen and carbon monoxide. The optimal inlet temperature to attain the highest rate of hydrogen production is determined to be 900 K. The hydrogen selectivity is found to increase from 0.96 to 1.60 with the injection of pure steam when the injection rate is increased from 50 to 500 kg/(m2.s). In addition, the carbon monoxide selectivity is decreased from 6.30 to 2.67. The implementation of a middle annular injector within the proposed TPMCR design offers the potential for enhancing the efficiency and sustainability of chemical reactors. Consequently, the introduced modification leads to more efficient and environmentally friendly chemical processes, specifically in the realms of syngas and hydrogen production through the DRM process, resulting in improved purity levels.