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Keywords
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Hydrogen, Cushion gases, Energy transition, Viscosity, AI modelling
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Abstract
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As global energy systems transition toward low-carbon solutions, hydrogen is emerging as a vital carrier for clean
energy storage and transport. Precise knowledge of hydrogen’s properties is a key requirement for designing and
operating storage and transport systems, particularly when it interacts with cushion gases like methane, carbon
dioxide, and nitrogen. In this way, viscosity is key to flow behavior and safe hydrogen handling. This study
introduces a machine learning framework to predict the viscosity of pure hydrogen, its binary and multicomponent
mixtures with cushion gases, and the pure forms of these gases. A refined dataset of 3547 viscosity
measurements was used. A new composite parameter, Beta (β), was developed to improve prediction accuracy.
Six advanced machine learning algorithms; decision tree, Gaussian process regression, K-nearest neighbors,
random forest, AdaBoosting, and multilayer perceptron were trained and evaluated through statistical and visual
metrics. Among them, AdaBoost achieved the highest accuracy with an R2 of 0.9953 and a MAPE of 2.8875 %.
Sensitivity analysis and SHAP plots identified Beta and pressure as the most influential variables. The model
shows strong generalization and reliable trend prediction across various conditions, offering a robust and scalable
tool for hydrogen storage and transport applications.
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